Flexible Manufacturing

Flexible Manufacturing. Customized Solutions. Reliably Supplied.

flexible manufacturing

Pharmaceutical pipelines today require more flexibility in manufacturing than ever before.  There is an increasing demand for customized technical and business solutions, as blockbusters are replaced by more targeted treatments that have unique requirements. The need for flexible solutions to bring products to market faster is key.

For over 80 years Catalent has provided flexible manufacturing solutions for pharmaceutical, biologic, and consumer health clients around the world. With our manufacturing expertise, superior quality standards, broad portfolio of development and delivery technologies, and network of facilities approved by 35 regulatory agencies, we can support nearly any program requirements, with reliable supply to global markets.

Catalent's network of FDA, EMA and other locally approved facilities provides flexible manufacturing solutions with global, scalable cGMP capacity.  We have proven expertise in technology transfers and product launches, custom suite models, special handling, and manufacturing technologies, with the capacity to support a wide range of small and large scale manufacturing requirements.

Catalent Capabilities:
  • +70 Billion doses annually, +30 locations globally, 20 manufacturing facilities
  • Manufacturing expertise for Oral, Sterile, Biologic, and Inhaled Dose forms
  • Technology Transfers – Proven history of successful technology transfers at all phases, with deep project management, technical, and operational expertise to support even the most complex transfer requirements
  • Product Launches—Unparalleled track record of successful product launches, with 500 products in development and 165+ launched annually.
  • Special Handling—Deep expertise with supporting potent compounds and controlled substances from development to commercial supply, with over 300 potent, high potent, cytotoxic, hormonal, or controlled compounds handled across our global network
  • Custom Suites—Established infrastructure and flexibility to design custom suites for unique program needs
  • Scalable Solutions—Global footprint with the capacity and integrated services  to support small orphan programs through  large scale manufacturing and network rationalization strategies
  • Manufacturing Technologies –Expertise in manufacturing technologies to increase efficiency, enhance reliability, and incorporate safety and anti-pollution
  • Serialization – Established capability for serialized packaging solutions
Reliable Supply
  • State-of-the-art facilities in the U.S., Europe, Latin America, and Asia Pacific
  • Inspection outcomes 3 times better than industry average
  • Safety record 40% better than industry average
  • Faster, more efficient, reliable supply globally
  • Expertise in global launch supply and back-up supply
  • 1,100+ strong quality organization, operating with rigor at every site
  • Scalable manufacturing and commercial packaging solutions
  • Drives right first time development for right first time manufacture
  • Superior product differentiation, brand protection, lifecycle performance
Global Network
  • Oral Solid and Fast Dissolve Technologies
    • Winchester, KY
    • Somerset, NJ
    • Kansas City, MO
    • Schorndorf, Germany
  • Zydis® Fast Dissolve Technology
    • Swindon, UK
  • Softgel Technologies
    • St. Petersburg, FL
    • Eberbach, Germany
    • Beinheim, Germany
    • Aprilia, Italy
    • Braeside, Australia
    • Kakegawa, Japan
    • Buenos Aires, Argentina
    • Indaiatuba, Brazil
    • Sorocaba, Brazil
    • Haining, China
  • Biomanufacturing
    • Madison, WI
  • Inhalation
    • Research Triangle Park, NC
  • Blow-Fill-Seal Technologies
    • Woodstock, IL (Blow-Fill-Seal)
  • Pre-Filled-Syringe
    • Brussels, Belgium
    •  Limoges, France