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The Boston-area facility is Catalent’s global Center of Excellence for spray dry dispersion and Dry Powder Inhaler (DPI) capsule manufacture and packaging. The site features inhaled powder spray drying, as well as multiple commercial scale lines for capsule filling and blister packaging, with potent filling capacity for up to 100 million capsules annually. On-site spray dryers include best-in-class GEA Niro SD1, SD4 and SD7, the latter being the largest CGMP unit of its kind for DPI in North America. With clinical- to commercial-scale spray drying and manufacturing, paired with inhalation development expertise out of our Morrisville/RTP, NC site, the Catalent network can help bring your inhaled molecule from any point in development through product launch and beyond.

Manufacturing work is supported by an on-site, 7,850 sqft QC lab and a 15,200 sqft warehouse with advanced sample and inventory management systems. Production suites are ISO 8 with dedicated air handling and top-tier Harro Hofliger and Pharmaworks encapsulation and blister packaging lines. The on-site operations team is well-versed in spray dry technology and commercial DPI capsule manufacture, with a credible track record of FDA and EMA compliance.

The facility is conveniently located only 10 minutes (3.1 mi) from the Boston Logan International Airport (BOS).

Size: 96,000 ft. 2



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190 Everett Ave.,
Chelsea, MA 02150


+1 617-660-4110


  • Spray Dry Dispersion
  • Powder Encapsulation
  • Blister Packaging
  • Blister Sleeving
  • Commercial and Clinical-Scale
  • QC/Analytical Testing
Boston, MA Location


Reach out to one of our experts to discuss any of our offerings or a specific solution for your project challenges.


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